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Price: EUR 250.00Authors: Shaikh, S. | Cobb, S.V.G. | Golightly, D. | Segal, J.I. | Haslegrave, C.M.
Article Type: Research Article
Abstract: The study was undertaken to investigate the effects of pacing on aspects of performance at an assembly task and on the operators’ responses related to work behaviour, perceived workload and perceived stress. A particular objective of the study was to investigate whether physical and cognitive demands may interact in their influences on these effects. An assembly task was simulated in the laboratory and the level of pacing imposed, work height and memory load within the task were all varied. The results showed that the type of pacing commonly imposed (as is common with a lean manufacturing Takt time system in …industry) can significantly affect both performance and perceived workload and stress. Physical demands (through work height affecting posture) and mental demand (through memory load) were also found to have significant effects, as would be expected from the many studies of these in the literature. More importantly, some interactions were found between pacing and work height in their effects on quality of assembly and the operator’s own rating of performance, and between work height and memory load in their effects on errors. These findings will need to be taken into account by companies when implementing Takt time systems. Show more
Keywords: takt time, work height, memory load, assembly work, performance
DOI: 10.3233/WOR-2012-0363-1625
Citation: Work, vol. 41, no. Supplement 1, pp. 1625-1631, 2012
Authors: Santos, E.F. | Lima, C.R.C.
Article Type: Research Article
Abstract: The DMAICR problem-solving methodology is used throughout this paper to show you how to implement ergonomics recommendations. The DMAICR method consists of the following five six steps by which you can solve ergonomic design problems: The steps of the proposed method, adapting DMAICR, are the following: In the steep D, there is the definition of the project or the situation to be assessed and its guiding objectives, known as demand. In the step M, it relates to the work, tasks and organizational protocols and also includes the need of measuring. In the step A, all concepts are about the analysis …itself. The step I is the moment of improving or incrementing. In the step C, control, prevention from prospective troublesome situation and implementation of management are the activities controlling the situation. R is Report. Some relevant technical and conceptual aspects for the comparison of these methodologies are illustrated in this paper. The steps of DMAICR were taken by a multifunctional team (multi-professional and multi-disciplinary) termed as focus group, composed by selected members of the company and supported by experts in ergonomics. Show more
DOI: 10.3233/WOR-2012-0364-1632
Citation: Work, vol. 41, no. Supplement 1, pp. 1632-1638, 2012
Authors: Saavedra-Robinson, Luis A. | Quintana J, Leonardo A | Fortunato Leal, Luis Díaz | Niño, María
Article Type: Research Article
Abstract: Factors related to the height of the load and the frequency of handling have become a way to predict the acceptable standard weight lifted for workers whose main task is the manual lifting of materials and measuring the conditions is important to determine a maximum weight lifted. This study was conducted to twenty (20) workers between eighteen (18) and forty (40) years old with a minimum six months experience and belonging to the warehouse and packaging area of a dairy products company. Consideration was given to three different heights such as knuckle, shoulder and total height as well as frequencies …of 2, 4 and 6 times per minute. Average values for lifted weight were 17.9306 ± 2.37 kg. The conclusions and recommendations included a review of legislation related to Colombian maximum acceptable weight of lifting due to the current law does not match the acceptable weight handled in this research. Show more
Keywords: acceptable lifted weight, manual material handling, muscle skeletal disorders, ergonomics design
DOI: 10.3233/WOR-2012-0365-1639
Citation: Work, vol. 41, no. Supplement 1, pp. 1639-1646, 2012
Authors: de M. Guimarães, L.B. | Pessa, S.L.R. | Biguelini, C.
Article Type: Research Article
Abstract: This article presents a study on the evaluation of the workload imposed to workers of two sectors of a flexible packaging manufacturer that operates in three shifts. The workers are allocated in one of the shifts (morning, evening and night shifts) without evaluation of their chronotype and/or social needs. The Imprint sector has a more dynamic work, which is done only by man due to the effort demanded by handling loads. The work in the Cutting/Welding sector is static, done mainly by women. The results showed that the overall workload was the same in the Imprint and Cutting/Welding sectors, because …physical effort for load handling is higher in the former but the latter involves high static load. The levels of urinary catecholamines and salivary cortisol were consistent with the workers biological clock showing that none of the workers changed his/her biological cycle to accommodate to the time of the shift schedule. Show more
Keywords: shiftwork, workload, physiological parameters, subjective parameters
DOI: 10.3233/WOR-2012-0366-1647
Citation: Work, vol. 41, no. Supplement 1, pp. 1647-1655, 2012
Authors: Silva e Santos, Marcello | Vidal, Mario Cesar Rodriguez | Moreira, Sergio Bastos
Article Type: Research Article
Abstract: This paper presents a study about fatigue recovery time assessment processes in work activities. It came about due to a demand presented by an automotive industry giant, in need of updating existing cycle time sheets and TAKT time parameters. The company decided to hire an Ergonomics Laboratory with ties to a major Brazilian University in order to evaluate current conditions and establish a new method to either calculate recovery times or validate existing assessment criteria, based in the ergonomics evaluation of the work activities. It is clear that there has been evident evolution in the industrial sector in the past …two decades. It brought up fast modernization of industrial processes, not only in production but also in terms of management systems. Due to improved computer and robotics systems, combined with overall operational advancements – like the use of lighter hand tools and more effective hoist systems – most work activities have had its physical effort requirements reduced in the past decades. Thus, compensation factors built into production times need to be reviewed in order to avoid unnecessary costs associated to them. By using ergonomics considerations, we prevent simply removing the physical variables built in rest time calculations without taking on account, for example, additional cognitive load represented by the use of more sophisticated pieces of equipment. Show more
Keywords: applied ergonomics, organizational design & management, industrial ergonomics
DOI: 10.3233/WOR-2012-0367-1656
Citation: Work, vol. 41, no. Supplement 1, pp. 1656-1663, 2012
Authors: Alves, E.J.W. | Filho, J.N. | Silva, S.J. | Câmara, J.J.D.
Article Type: Research Article
Abstract: The noise caused by the movement of users on their chairs in the work environment may indicate structural weaknesses and risk, and still significantly reduce productivity by increasing employees stress level. By understanding the activities to be developed in a work place one may understand what should be necessary to a good development, thereafter a search for improvement of labor activity with the aim of better use of resources in the operation of product use may be done. The analysis of the incremental variation of noise in professional chairs aims to identify its origin and the time the emission of …noise starts during the period of use, its development and the major causative agents. Determining the characteristics of the sound of different materials and adjustments mechanisms of the chair can determine how different materials interact with each other. The measurement of these noises in an acoustic isolated room using directional microphones, if recorded and analyzed properly makes it possible to investigate and orientate to suspect elements in order to propose solutions and identify the quality of other similar chairs. Based on the results recommendations can be established for the orientation of users, managers and people responsible for the acquisition of the products, inducing them to review the employment of materials and the choice of the processes of production. These aspects are not covered in the Brazilian ergonomics norms and standards in the use of chairs. Show more
Keywords: noise, stress, productivity, design, methodology
DOI: 10.3233/WOR-2012-0368-1664
Citation: Work, vol. 41, no. Supplement 1, pp. 1664-1669, 2012
Authors: Melo Junior, A.S.
Article Type: Research Article
Abstract: This study presents the sewing task with the approach of the ergonomic analysis of the work, in the seam activity in a clothing industry to identify the relationship between the use of different sewing machines and the activity of sewing pants and blouses, which brings larger risk for the development of work related musculoskeletal disorders. It was done a study of transverse and exploratory cut, in that was used a methodology control of multiple analysis of variables. The population objective was the workers that exercise the activity in the section of makings, with 93 workers, being 54,8% sewing auxiliary and …45,2% dressmakers. Most is single (75,3%), has the 2nd complete degree (58,0%) and the medium age was 25 years old. As results were observed that the machines serger, zig zag and traveti are classified as of high risk of developing work related to musculoskeletal disorders, that the postures assumed during the execution of the tasks were classified as bad or terrible, and that the workstations were just classified as reasonable. It was concluded then, that a relationship exists among the task of sewing pants and blouses, and the risk of the development of work related to musculoskeletal disorders. Show more
Keywords: repetitive stress injury, seamstresses, clothing industry, ergonomic work analysis
DOI: 10.3233/WOR-2012-0369-1670
Citation: Work, vol. 41, no. Supplement 1, pp. 1670-1676, 2012
Authors: Silva, Elaine Cristina | Bento, Paulo Eduardo Gomes
Article Type: Research Article
Abstract: In recent decades, there has been a rise in the use o lean production model techniques. Through this approach, companies become more flexible, a fact that increases the interest in studies regarding the introduction of this model in businesses and its impacts on working conditions. Important observations concerning ergonomics, such as the theme of work activity regulation, have been highlighted in such studies. This article aims to discuss strategies and regulations adopted by the workers on assembly lines that are considered flexible. The article presents the results of a study in a company that adopts some lean production techniques. The …study was analyzed using the activity analysis as one of the premises of the Ergonomic Work Analysis (EWA). Many aspects of the traditional assembly line remain present in the scenario that was studied, however a new language was employed and aspects in the nature of regulations demonstrate that the relation with lean production techniques influence the operators’ operational modes. Show more
Keywords: organizational transformations, lean production, regulation of work activity, ergonomics
DOI: 10.3233/WOR-2012-0370-1677
Citation: Work, vol. 41, no. Supplement 1, pp. 1677-1682, 2012
Authors: Silva, Kláudia M.M.N. | Coelho, Bernardo G.P. | Junior, Josemir V.S. | Faria, Luiz F.M. | Dutra, Ludmila | Alvarenga, Marília | Roggini, Renan | de Oliveira Echternach, Eliza Helena
Article Type: Research Article
Abstract: Data from 2006 indicated that Brazilian footwear leather industry was composed of approximately 9,488 formally registered establishments, considering the leather industry, footwear and leather goods. It was responsible for 211,582 people employed. However, in spite of having many employees, this kind of organization found several problems when analyzed from the ergonomics view. With this premise, then, in order to identify bottlenecks and other engineering problems that could cause discomfort and motivation lack among workers, leading directly to the loss of the product quality, the assembly sector of women’s shoes factory was characterized.
Keywords: Taylorism/Fordism, Operacional Performance, Assembly Line
DOI: 10.3233/WOR-2012-0645-1683
Citation: Work, vol. 41, no. Supplement 1, pp. 1683-1690, 2012
Authors: de M. Guimarães, L.B. | Pessa, S.L.R. | Biguelini, C.
Article Type: Research Article
Abstract: This article presents a study on the impact of shiftwork and chronotype on the perception of the work conditions, workload and adjustment to shiftwork by the workers of two sectors of a flexible packaging manufacturer, which operates in three fixed shifts. The workers are allocated in one of the shifts (morning, evening and night shifts) without evaluation of their chronotype and/or social needs. The workers’ evaluation of the shift system and their work show that they prefer a fixed shift and to work in a shift compatible with their chronotype. The workers with chonotype uncompatible with the shift time tend …to be less satisfied with the work conditions and content and feel more discomfort/pain. Show more
Keywords: job satisfaction, workload, subjective tools, physiological parameters
DOI: 10.3233/WOR-2012-0371-1691
Citation: Work, vol. 41, no. Supplement 1, pp. 1691-1698, 2012
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