Simulation study on effect of flame cutting speed on temperature field and residual stress distribution

Article type: Research Article

Authors: Yang, Liang | Wang, Youlong^* | Chen, Yongyue

Affiliations: School of Mechanical Engineering, Dalian Jiaotong University, Dalian, Liaoning, China

Correspondence: [*] Corresponding author: Youlong Wang, School of Mechanical Engineering, Dalian Jiaotong University, Dalian 116028 Liaoning, China. E-mail: jeremywang515@163.com and yangliang@djtu.edu.cn.

Abstract: Due to the advantages of flame cutting in thick plate cutting and cutting cost, it is widely used in the metal cutting process of shipbuilding and machinery manufacturing. But at the same time, the local heating of flame cutting will cause residual stress inside the steel plate. Residual stress is an important reason for deformation and cracking of components. The change of temperature field is the premise of affecting the distribution of residual stress. Cutting speed has an important effect on the distribution of temperature field and residual stress field. In this paper, ABAQUS is used to create a finite element model for flat flame cutting of Q345D low-alloy steel. Based on the working principle of flame cutting, the model of flame cutting composite heat source is established and the subprogram of composite heat source is written. The thermal-mechanical direct coupling method is used to simulate and analyze the effect of different cutting speeds on the temperature and residual stress field distribution of the flat flame cutting process, to provide a reference for the subsequent processing.

Keywords: Flame cutting, numerical simulation, cutting speed, temperature field, residual stress

DOI: 10.3233/JCM-226976

Journal: Journal of Computational Methods in Sciences and Engineering, vol. 24, no. 1, pp. 577-593, 2024