Abstract: Forced oxidation of calcium sulfite aqueous slurry is a key step for
the calcium-based flue gas desulfurization (FGD) residue. Experiments were
conducted in a semi-batch system and a continuous flow system on lab scales.
The main reactor in semi-batch system is a 1000 ml volume flask. It has five
necks for continuous feeding of gas and a batch of calcium sulfite
solution/aqueous slurry. In continuous flow system, the main part is a jacketed
Pyrex glass reactor in which gas and solution/aqueous slurry are fed
continuously. Calcium sulfite oxidation is a series of complex free-radical
reactions. According to experimental results and literature data, the reactions
are influenced significantly by manganese as catalyst. At low concentration of
manganese and calcium sulfite, the reaction rate is dependent on 1.5 order of
sulfite concentration, 0.5 order of manganese concentration, and zero order of
oxygen concentration in which the oxidation is controlled by chemical kinetics.
With concentrations of calcium sulfite and manganese increasing, the reactions
are independent gradually on the constituents in solution but are impacted by
oxygen concentration. Manganese can accelerate the free-radical reactions, and
then enhances the mass transfer of oxygen from gas to liquid. The critical
concentration of calcium sulfite is 0.007 mol/L, manganese is
10^{-4} mol/L, and oxygen is of 0.2–0.4 atm.